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Steel
wire mesh is often used to reinforce concrete slabs.
The mesh is usually comes in 6'-8' rolls and has
a 6" x 6" wire grid. However is it becoming
more common to use fiber admixture in the concrete
mix.
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The concrete is poured to a thickness of 4".
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The
basement slab is poured following sub rough plumbing
and HVAC inspection.
Before the concrete
truck arrives the level of the slab is marked on the
side of the foundation walls with a chalk line. Screed
boards are placed in the middle of the floor at the
same height to ensure that the slab is level. The
concrete is then poured, leveled and finished.
Care must
be taken not to drive the concrete truck too close
to the foundation and especially not on top of the
backfill that was recently placed against the foundation
walls. Many foundations have been cracked, bowed or
have collapsed due to the pressure of concrete trucks,
bull dozers, and excavators.
After the concrete is placed it is leveled with a
screed board. A straight 2 x 4 is often used as a
screed board.
Once the floor is screeded, it is tamped with grated
mesh tool called a "jitterbug". The tamping
pushes the large aggregate down into the slab and
allows the "cream" (sand, water and cement)
to rise to the surface. The cream allows the surface
to be finished hard and smooth.
The surface is then floated with a large metal float.
The float called a bull float is pushed across the
floor to smooth out any imperfections and once again
push the large aggregate down. As the cement hardens,
it is finished by toweling with wood and metal trowels.
If hiring a contractor
for flatwork, check previous work for flatness and
smoothness.
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Price
for the job (usually figured by the square foot).
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Price for change orders.
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Hourly charge for work not covered by the contract.
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Description of work to be performed.
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Type and strength of concrete mix to be used. (compressive
strength, slump, etc).
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Size
and type of wire mesh or reinforcement to be installed.
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Type of finish (smooth, broom, etc.).
Because concrete
sets up fast, there is no time for changes in the
project once the concrete is being placed. Preparation
is the key when pouring concrete. Once it sets, it
is expensive to remove and replace. Concrete crews
like to water-down the concrete so that is takes less
effort to spread. Adding a little water is okay as
long as the concrete retains the correct slump. Remember
that adding water significantly reduces the concrete
strength.
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